Note: You can click on the pictures for higher resolution images.
To assemble your Stomp Shield, you will need a pair of cutters, soldering iron, and solder. Good lighting and a magnifying glass will also come in handy for identifying capacitors.
1. Check your parts
A full bill of materials (BOM) can be found the wiki (here). Make sure you received all of the parts. If anything seems amiss, notify Open Music Labs immediately. The BOM also shows which parts go where, so it is handy to have around while building.
2. Solder the resistors
You can assemble your Stomp Shield in any order you like. But, if you have a board holder, putting the resistors in first is easiest, as you can solder them from the top side, and won’t have to bend the leads over on the bottom. There are 4 different values of resistors in the kit, and they are shown below:
The resistors are 1% (some parts of the circuit needed the precision), and have 5 color bands on them. The first 3 are the value, the 4th is the multiplier, and the 5th is the tolerance (brown = 1%). To identify the resistors, you can either read the colors, measure with a multimeter, or check how many you recieved of each. You should have the following:
- 1k – R1,4,13 (br,bk,bk,br – lower left)
- 3.9k – R2,5,12,15,20,21,22,23,24 (o,w,bk,br – upper right)
- 75k – R6,7,8,9,10,11,16,17,18,19 (v,g,bk,r – lower right)
- 1M – R3,r14 (br,bk,bk,y – upper left)
After placing the resistors in the board, and soldering them, cut the remaing ends off.
3. Solder the ceramic capacitors
The ceramic capacitors are quite small, and very difficult to read the values on (we are working on finding better capacitors). To identify which are which, hold them up to a strong light, and find the 3 digit code on them. A magnifying glass helps with this part. Once you have them sorted, either place them immediately or label them, so you don’t have to read them again! Here are close up pictures of the capacitors to help with identifying them:
Again, solder them in place, and clip the leads.
4. Solder the electrolytic capacitors
The electrolytic capacitors are larger and easier to read. There are 2 values, 22uF (C6,10,11,13) and 0.47uF (C3,4), and they have the value written plainly like this on the side. They are shown below, with the 22uF capacitors being the bigger ones on the left:
The most important thing about putting in the electrolytic capacitors, is getting the polarity correct. On the board there is a small (+) symbol next to the capacitor outline. This is the positive side. On the capacitor there is a white stripe, which represents the negative side. Be absolutely sure you place the white stripe on the OPPOSITE side of the (+) symbol. If you put the capacitors in backwards, they can explode. If you put them in correctly, they should look like this:
If you are planning on putting your Stomp Shield into a case, be sure the electrolytic capacitors are flat on the board. If they stick up too high, you might not be able to fit the shield into a case.
5. Solder the op-amp
The op-amp has a small notch at the top, be sure this aligns with the notch on the op-amp outline on the board. It is often a good idea to use a socket for ICs, just in case they fail, or if you want to swap them out for sound reasons. If you have a socket, feel free to use it, but be forwarned that it might not fit into a case with a socket.
6. Solder the headers
Putting in the headers before the pots makes it a bit easier to solder them. First break the header into 2 6-pin versions, and 2 8-pin versions, as shown below:
A good way to get the pins aligned properly, is to place them into an Arduino, and then place the shield on top of the pins. That way they are are perfectly matched to your Arduino. You can solder them while they are set up this way.
7. Solder the pots and encoder
If you are going to be putting your Stomp Shield in a case, now is the time to think about knob hieght! Test out the knobs, pots, rotary encoder, and case, to see how they all fit. The pot shafts are a bit long, and might need to be cut down. If you decide to do this, you will want cut them before you solder them to the board. The best way to do this, is to grip the pot shaft (not the base) with a small pair of pliers, and either use a sharp pair of diagonal cutters and clip them to length, or use a small saw or dremel, and cut them to length. Gripping the shaft is important, as it minimizes the stresses on the pot itself while cutting.
The pots are a bit tricky to identify, but not as bad as the capacitors. If you look at the back, they will have their value written on them, as shown below:
The one at the left says “10kB”, and the one on the right says “50kD”. There should be 1 each of 10kB, 10kD, 50kB, 50kD. The board is labeled with these values, except 50kD and 10kD are labeled as 50kA and 10kA (the more standard labeling for log pots). So just put the D’s where the A’s are shown. Be sure to snap the pots down firmly, so they are fully seated. We have a good tutorial on soldering pots on the MICrODEC assembly page, along with a video! There are actually a bunch of good soldering tips on that page, so its worth a read even if you don’t have a MICrODEC.
8. Solder the 1/4″ jacks
The last thing to do is put on the 1/4″ jacks. We opted to not use board-mounted jacks, as those don’t fit into cases all that easily. There are headers for IN and OUT. There is a (+) symbol on one side of these headers, and this goes to the tip of the 1/4″ jack, whereas the other side goes to the ring.
You can identify which pin on the jack to solder to by the indented corner on one of the sides. This flatted corner (facing you in the above image) is the ground connection. The pin to its right is the positive connection.
9. You are done – Rock out!